Pipe Profile Forming

The pipe profile forming process involves forming metal pipes into a specific shape or size. This process is used by Esmak to produce various types of pipes used in automotive, defense, aerospace and many other industrial applications. Esmak applies the pipe profile forming process in its production activities. In this way, Esmak enables the production of special designs or pipes and profiles with specific features.

Steps of Pipe Profile Forming Process

1. Material Selection:
   • The material to be subjected to 42 Pipe profile forming process from diameter 6 is selected.
   • Usually steel, aluminum or other metal alloys are used.
2. Pipe Cutting:
   • The pipe or profile is cut to specific lengths.
   • Cutting can be an initial step to achieve the desired dimensions.
3. Welding (Optional):
   • If the profile needs to be joined in specific lengths, welding can be applied. This step is used to increase the length of the profile or to create special shapes.

With the 5-Axis CNC machine, the bending process of pipes up to 42 mm diameter is carried out in accordance with the design in low tolerance range.

Additional parts are cut, bent and welded when necessary in line with the product design and presented as a final product.

The pipe profile forming process can be used to produce many different types of pipes and profiles. This process enables the production of special designs or pipes and profiles with specific properties.

Advantages of Pipe Profile Forming in Production

Pipe profile forming is a manufacturing process that involves forming metal pipes or profiles into a specific form or size. Some advantages of this method are:

-High Productivity: Being an automated production process allows tube profile forming to achieve high levels of productivity.

-High Quality Production: High-tech tube profile forming machines can work within precise tolerances and achieve high quality products.

-Reduced Material Waste: Tube profile forming can reduce waste by optimizing material utilization. This can reduce costs as well as reduce environmental impact.

-Lighter and Stronger Products: Products produced by tube profile forming can often be lighter in weight and also have high durability and strength properties.

Characteristics of the Pipe Profile Forming Process

-Material Diversity: Pipe profile forming can work with many different types of materials such as steel, aluminum, copper and other metal alloys.

-Precision Control: Using modern CNC (Computerized Numerical Control) technology, tube profile forming machines can be controlled with high precision. Thus, production can be made in desired dimensions and tolerances.

-Single Piece Production Capability: It provides advantages especially in complex designs and production in accordance with special requests.

-High Speed Production: Pipe profile forming machines can generally operate at high speeds, which can respond to mass production needs.