Automotive Bending Process

Esmak shapes the production sector as a leading company in the field of commercial vehicle and bus equipment. Bending, one of the basic steps of these processes, plays an important role in terms of the company's product quality and durability.

Esmak Bending Process Stages

• Material Selection and Engineering Design: Esmak meticulously selects the materials to be used in commercial vehicle and bus equipment. These materials are usually durable metals such as high quality steel or aluminum. During the design phase, the engineering team determines the ways in which these materials will bend and flex. Applicable for automotive
• Special Production Equipment and Technology: Special production equipment and technologies to be used in the bending process increase Esmak's production efficiency. Special presses, CNC machines and automatic bending equipment enable precise and repeatable bending processes.
• Quality Control and Process Optimization: A continuous quality control process is carried out to ensure the quality of the products. Each bending process is scrutinized and corrections are made when necessary. This stage ensures that products comply with standards and meet customer expectations.
• Product Progression and Utilization: The parts produced by Esmak through the bending process are used for commercial vehicles and bus equipment. Many parts such as chassis elements, door handles and interior fittings stand out with their reliable and durable structures.

Esmak manages the bending process and manufactures commercial

Which Bending Machines Does Esmak Operate with?

Esmak has a strong machine park within its body and continues its activities. Thanks to its machine park, Esmak works in line with the requests and requirements of its solution partners. Works are carried out with Press Brake Bending and Pipe Bending machines in the machine park.

The Press Brake Machine within Esmak can bend with high precision in bending works. Baykal CNC Press Brake machine is a 240 ton capacity machine that can bend with high precision in accordance with ISO standards up to 3100 mm length and 10 mm thickness. CNC Press Brakes have fast, precise and repeatable bending capability. These features ensure that the desired bending process is done in a professional manner.

The other bending machine within Esmak is the CNC pipe bending machine. This machine is a highly functional machine that makes it easier for Esmak to serve its solution partners. The 5-axis full CNC pipe bending machine has a working length of 5800 mm, which can work between Ø6 and Ø42 diameters, and offers the possibility to work with or without a mandrel and performs bending operations at the highest tolerance values.

How Does the Bending Process Work?

• Design and Planning: The bending process consists of several stages. The material is selected according to its structural strength and intended use. Before the bending process, details such as how the material will be bent and at which angles it will bend are designed and planned. This step is critical for the bending process to take place accurately and efficiently.
• Bending Process: The selected metal material is bent in accordance with the specified design. Special bending machines, presses or CNC (Computerized Numerical Control) machines are usually used in this step. The material is placed in a specific mold and bent until it takes the desired shape.
• Quality Control and Corrections: After the bending process, quality control is carried out to ensure the quality of the parts produced. If necessary, corrections and adjustments are made to the bending processes. This step ensures that the products comply with the standards and have the desired properties.
• Use of Processed Parts: Parts whose bending process is completed are used in various areas of industrial building systems. In the construction industry, robust and durable structures are created by using these parts in roof systems, carrier elements or many similar areas.

This process is an important stage for shaping parts in industrial building systems and increasing the durability of structures. Esmak pays special attention to the correct material selection, precise design, quality production and correct use in the bending process in the field of industrial building systems. This ensures the success of the bending process.

Esmak provides a professional service to its solution partners thanks to its powerful equipment in its machine park. The bending process is an important element that increases product quality and durability.