The Production Path of the Future: Esmak Machinery and Production Park
A machine and production layout is a system designed to improve the efficiency of production processes. It is usually used in a production facility and includes elements such as the arrangement of the production line, machine layout, material flow and worker placement. This track helps to optimize the production process and allows products to be produced faster, more efficiently and with better quality.
What Steps Does a Machine and Production Track Include?
-Machine Layout: The strategic placement of machines determines the flow of the production process. The relationship between the machines is organized by taking into account the flow of materials and worker access.
-Material Flow: Determines how the materials used in production move and are processed along the track. Material flow increases efficiency and minimizes waste.
-Worker Placement: The roles, tasks and positions of workers within the track are planned. Ergonomic working conditions are provided by considering the productivity and safety of the workers.
-Process Optimization: Production processes are analyzed and improved. This focuses on reducing production time, increasing efficiency and reducing costs.
-Quality Control: Quality control points are identified on the production track and the necessary steps are taken to ensure compliance with the quality standard. These steps improve the quality and reliability of products.
The aim of this track is to optimize production processes to produce faster, more efficiently and more economically. This is also achieved by
Esmak, Machine Park Area
-3600 m² closed production area,
-2000 m² closed storage area,
-2400 m² open storage area in total;
7500 m² built-up area; It serves its solution partners with its production area developing with innovative thinking and its Machine Park consisting of Fully Automated CNC machines.
Powerful and Technological Machine Park of Esmak
-Fiber Optic CNC Laser Cutting Machine: With its 2030x4050 mm working area and 6 kW power, it cuts steel, stainless steel, aluminum and brass sheets up to 25 mm thick with the support of Cut Line Technology. It provides quality service to its solution partners by making better quality and low tolerance cuts on cutting surfaces compared to standard cuts.
-Abkant Bending: 240 tons capacity Baykal CNC Press Brake machine bends up to 3100 mm in length and 10 mm in thickness with high precision in accordance with ISO standards.
-Workshop Press: Hydraulic press machine with a pressing power of 150 tons gives the best results in forming, compression, fastening, bearing removal and precision straightening processes.
-Fully Automatic Articulated PLC Sawing Machine: It performs the cutting process of full shafts up to Ø300 mm quickly and under the best tolerance.
-CNC Pipe Bending: 5 Axis Full CNC pipe bending machine; It has a working length of 5800 mm and the ability to bend from Ø6 mm to Ø42 mm in 3 dimensions up to 2 mm wall thickness and performs the bending process in the best tolerance values with the possibility of working with and without mandrel.
-Welded Manufacturing: With TIG-MIG/MAG welding machines and technically equipped team; welded joining operations, high-level fixtured-fixtureless production process, WPS verifications, Cut&Etch tests in our own laboratory are carried out and services are provided to solution partners under the control of our expert staff.
Production Activity Power with Vertical Machining Center
Esmak serves its solution partners by hosting the FRONTIER MCV-1470 machine. The vertical machining center offers 4th axis machining capability with X:1400 mm Y:720 mm Z:610 mm working area, MITSUBISHI M80A control unit and synchronized divider. This allows it to reach a cutting speed of 12000 mm/min at a spindle speed of 10000 rpm.
More powerful, durable and with optimum stability, it can handle heavy workpieces with precision.
It serves its solution partners by meeting automotive standard expectations with high precision machining production without compromising performance.
The vertical machining center is specially designed and positioned to meet the needs and requirements of the automotive industry. It also enables better response to industry-specific needs, making it more effective and competitive.